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Three Types of Inventory

Starting an inventory system is hard when you begin with the difficult items — bulky, infrequent, or sourced from unreliable suppliers. That is a mistake. 80% of your supplies are easy to manage: inexpensive, reliably sourced, and stored in fixed locations. Start there.

These are the day-to-day items your operation depends on: screws, paper, gloves, common components.

  • Approximately 80% of your inventory should be Type 1.
  • Managed with Kanban cards at fixed storage locations.
  • Automatic reorder when a card is scanned at the reorder point.
  • Set minimum quantities based on supplier lead time plus a safety buffer.

As the Inventory Manager (Irene), these are your highest priority. A well-run Type 1 system means workers never have to ask “do we have any left?” They know: when the bin is empty, the card is scanned, and more is on the way.

Expensive or bulky items needed occasionally. Examples: specific refrigerator variants for custom builds, specialty tools, seasonal supplies.

  • Use the Project Management Module: Create projects, assign items to a bill of materials, and purchase once the project is finalized.
  • Create a Trading-Card-Style Order Card Binder: Keep Order Cards for Type 2 items in a physical binder instead of on a shelf. Scan only when the item is actually needed for a job.

Items you order once and probably never again — for example, a specific product a customer requests that you do not normally stock.

  • Arda tracks these in the Order Archive without requiring a Kanban card.
  • No permanent shelf space or card needed.
  • Place the order and let the system record it for reference.

Evaluate your supplies on an ongoing basis. The goal is to move more items from Type 2 to Type 1 as you understand consumption patterns better. Every item on automatic replenishment is one fewer stockout and one fewer fire drill.

The benchmark: If you can move 10% of your Type 2 items to Type 1 each quarter, your operation becomes measurably more reliable within a year.